Injection Moulding Multi-Tank Ultrasonic Bath Mould Ultrasonic Cleaning

Injection Moulding Multi-Tank Ultrasonic Bath Mould Ultrasonic Cleaning

Used Ultrasonic Bath Mould Ultrasonic CleaningUltrasonic tank size 730 x 480 x 760 mm .
Option :With filtration system.
Ultrasonic power :3000W .
Tank capacity :266L
Application : Mould Ultrasonic Cleaning
Frequency :28khz or 40KHZ
Heating power :12KW
2 year warranty.
With 2 set generator control

Features & Details

Multi-Tank Ultrasonic For Mould Ultrasonic Cleaning And How Does It Work?
Mould Ultrasonic Cleaning uses high frequency sound waves to generate cavitation in the liquid. The resulting energetic bubble action penetrates blind holes, cracks, and recesses to thoroughly remove all traces of contamination adhering or embedded on the solid surface. Contaminants can include dust, dirt, oil, pigments, grease, polishing compounds, flux agents, soot, and more.
Cleaning Sequence
BATH 1: Pre cleaning and Hot Degreasing ultrasonic bath for injection mould
Complete removal of various forms of surface contamination by means of ultrasound and hot cleaning solutions.
BATH 2:mould Ultrasonic Bath with Rinsing, Grease/Cleaning, Solution Removal
Rinsing of residual grease/dirt and cleaning solution from the component to avoid cross contamination of subsequent bath.

How injection mould Ultrasonic cleaning machines working 
injection mould Ultrasonic bath work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitation thoroughly cleans every surface in contact with the cleaning fluid

Ultrasonic Mold Cleaning Machine which cleans the components through multi stage ultrasonic cleaning and rinsing processes.

Rinsing is carried out by ultra pure DM water which is followed by drying through IR, hot air and curing stations. An ultrasonic cleaning process with the help of ultrasonic cleaning machine is a mark of high quality cleaning of varied industrial components. Ultrasonic cleaning is followed by hot air, IR and vacuum drying processes.

Benefits:

Reduced labor

Longer mold life

Reduced mold damage from cleaning

Longer runs

Reduced scrap

Why an Ultrasonic Cleaner is Ideal for Injection Molding

In three words: thorough, safe and fast. Contaminants missed by manual cleaning are usually those deep in crevices and on other surfaces impossible to reach. Moreover, highly finished mold surfaces can be scratched or otherwise damaged by manual processes. Large molds can be difficult to maneuver, further risking damage during manual cleaning. And the longer it takes to clean the molds the greater the risk of damage.

Injection Molds, Blow Molds Ultrasonic Cleaning Machine Specification

Parameter

Model No.

T-2060

Ultrasonic tank size(mm)

730 x 480 x 760 mm

Rinsing tank size(mm)

730 x 480 x h760

Capacity

266L

Ultrasonic power

3600W

Heating power

9KW

Transducer numbers

60pcs

Ultrasonic frequency

28khz or 40khz

Timer

0~30min adjustable

Heater

20~80C adjustable

Material

Stainless steel 304

Power supply

AC220V, 3phase , AC380V/415V 3phase

Optional

Filtration system

Used mold part cleaning

Customized to your design

AG Sonic has been manufacturing ultrasonic parts cleaners for years, providing manufacturers with the highest-quality systems available.

  • Warranty:12 months warranty for AG SONIC ultrasonic cleaner.
  • Lifetime technical support: If any technical problem during warranty time, replacement parts will be sent free of charge.
  • Raw Material Inspection: We source from top suppliers. QC and engineers rigorously inspect raw materials for quality. Cavitation energy aids dirt removal.
  • 100%Product Inspection: QC checks production. Each unit tests 4+ hours pre – pack; sales send inspection pics.
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We Provide high quality products

Why Choose Us

  • Hight quality

  • Fashion designs reasonable & competitive price. fast lead time
  • Professional manufacturer

  • Professional manufacturer. Welcome to visit our website.
  • After Sale Service

  • All products will have been strictly Quality Checked and 2 year warranty,

Frequently Asked Questions

A: Ultrasonic Cleaning is the use of sound waves through water to create microscopic implosions, removing contamination from surfaces, nooks and crannies.

A: The technical process: Ultrasonic energy is introduced into the body of water via transducers.

A: We recommend that you choose the right cleaning agent by the cleaning effect you want to achieve.

A: Most poor cleaning usually results from improper control of one or more process variable(s); such as choosing the wrong detergent solution, insufficient heat, or not allowing enough time for the particular soil to be removed. If you suspect that your ultrasonic cleaner is not cavitating properly, there are two simple tests you can perform: the “glass slide” test and the “foil” test.

A:Rinsing is recommended to remove any chemical residue, which could be harmful to the part. Parts can be rinsed right in your ultrasonic cleaner, using a clean water bath, or in a separate tub containing tap, distilled or deionised water.

A: Heat usually enhances and speeds up the cleaning process, and most detergent solutions are designed to work best at an elevated temperature. The best way to find the optimum temperature, which will give you the fastest, cleanest and safest results, is to run tests. Usually, the best results are within the 50°C to 75°C range.

A: I would definitely recommend, especially the particular unit we have.

A: We did plan originally to get a washer disinfector, but we didn’t think it was worthwhile investment compared to the ultrasonic cleaner.

A:It really speeds up the decontamination process and our staff don’t have hand scrub equipment,.

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