Industrial multi stage tanks

Industrial multi stage tanks

With triple tanks for cleaning and rinsing.
With filtration system.
Multi-direction castors with brake.
1 year warranty.

Features & Details

Our multi tank ultrasonic cleaning systems combined with the hot air dryer can be used as an effective part cleaning line by housing heated cleaning solution, cascading DI rinse water, and a final cascading DI rinse water with a final hot air dry step. The process would move from left to right: the parts would be cleaned, rinsed, rinsed and then dried.

The clean tank can be optionally equipped with pump filter systems which provide 5 micron filtration of the alkaline cleaning passivation solution. The common configuration shown is 3.5 gallon tanks, but any size tanks can be used in similar configuration use.

For applications requiring multiple ultrasonics frequencies (28 kHz, 40 kHz, 80 kHz, 120 kHz, etc), the floor standing ultrasonic console cabinets are fully customizable per customer requirements with multiple ultrasonic cleaner and ultrasonic rinse tanks.  Each tank is individually digital timer controlled with digital temperature controller for tank heats from 80F to 180+F.  The ultrasonic cleaning system is fully customizable to any configuration of tanks: wash, overflow rinse, passivation, acid etch, etc and layout.

Multi stage ultrasonic claner Specifications:

Parameter

Model T-3048G T-3072G T-3144G
Ultrasonic Tank Dimension(mm) 550X400X350 600X500X450 1000X600X600
Rinsing tank dimension(mm) 550X400X350 600X500X450 1000X600X600
Drying tank dimension(mm) 550X400X350 600X500X450 1000X600X600
Max. Capacity 77L/tank 135L/tank 360L/tank
Construction Case SUS304 (Mirror shining image available)
Construnction Tank SUS304
Transducer Number 48pcs 72pcs 144pcs
Ultrasonic power(Max.) 2400W 3600W 7200W
Ultrasonic frequency 40kHz 40kHz 40kHz
Temperature range 20~80C adjustable
Heating power 6KW 12KW 24KW
Timer 1~99h 1~99h 1~99h
Drain 3/4″ Valve
Lid & Basket Available, material: SUS304
Cleaning Tank voltage AC220V/AC380V 3phase
Generator Voltage AC110V / 220V 1phase
Features With triple tanks for cleaning and rinsing.
With filtration system
Multi-direction castors with brake;
1 year warranty

Removes brake dust, rust, grease and all dirt and gives surface without grease and fingerprint

Clean your clients’ wheel easier and more efficently than ever before with this ultrasonic cleaning system! This technology can be adapted to clean other parts and accesories like engine parts,gearbox parts, etc. It saves you time and money! After the cleaning it’s much easier to find any hidden damages on the surfaces!

Here is the work cycle :

•Ultrasonic cleaning in warm alkaline detergent

•Rinsing in cold running water

•Rinsing with ultrasonics in warm demineralized water

•Drying in warm pressure-ventilated air

Step 1: Cleaning:

The first stainless steel tank is used for ultrasonic cleaning, and includes the components required to remove contaminants from part surfaces.  For the best results and for most applications, we recommend our patented multiple frequency ultrasonic system.

A high-efficiency heater is used to heat the ultrasonic cleaning tank which features a digital temperature controller so that bath temperature is continuously displayed.

Particles and contaminants are automatically removed by means of AGSONIC’s particulate filtration system – thus helping to increase the longevity of the cleaning agent. Filters are conveniently housed for easy removal and servicing.  Surface skimming options are also available to prevent re-deposition of contaminants back onto parts when removed from the tanks.

Finally, the ultrasonic cleaning cycle is switched off when complete by means of the digital ultrasonic timer which comes as a standard feature of both MTC-4 systems, or by the included optional Automation Systems.

Steps 2 and 3: Rinsing and/or rust prevention:

Most commonly, the second and third stainless steel tanks are used for primary and secondary submersion rinsing operations.

In this configuration, the system can provide zero-residue cleaning results when the second rinse tank is supplied with purified or deionized water. In rinse/rinse configurations, tanks are designed in Reverse Cascade Overflow Format which greatly reduces the consumption of water since both rinse tanks share the same water supply.

In clean/rinse/rust dip/dry systems the second tank can be manufactured for use as a dipping bath for immersing parts in rust preventative fluids to prevent corrosion of such parts.

Step 4: Drying:

The fourth tank features a partially-recirculating, high volume drying system. This includes a core electric heater and blower that direct hot air straight to the cleaned parts, thus maximizing drying speed. Parts are dried more by air volume than by excessive heat which means that operators can handle parts baskets soon after completion of the drying process, without the need for a lengthy cooling period. The system also includes a 4″ gated exhaust to channel moist air out of the drying tank and a stainless steel cover to keep the drying environment contained. A specifically designed air duct system prevents liquids from entering into the system.

Customized to your design

AG Sonic has been manufacturing ultrasonic parts cleaners for years, providing manufacturers with the highest-quality systems available.

  • Warranty:12 months warranty for AG SONIC ultrasonic cleaner.
  • Lifetime technical support: If any technical problem during warranty time, replacement parts will be sent free of charge.
  • Raw Material Inspection: We source from top suppliers. QC and engineers rigorously inspect raw materials for quality. Cavitation energy aids dirt removal.
  • 100%Product Inspection: QC checks production. Each unit tests 4+ hours pre – pack; sales send inspection pics.
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We Provide high quality products

Why Choose Us

  • Hight quality

  • Fashion designs reasonable & competitive price. fast lead time
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  • Professional manufacturer. Welcome to visit our website.
  • After Sale Service

  • All products will have been strictly Quality Checked and 2 year warranty,

Frequently Asked Questions

A: Ultrasonic Cleaning is the use of sound waves through water to create microscopic implosions, removing contamination from surfaces, nooks and crannies.

A: The technical process: Ultrasonic energy is introduced into the body of water via transducers.

A: We recommend that you choose the right cleaning agent by the cleaning effect you want to achieve.

A: Most poor cleaning usually results from improper control of one or more process variable(s); such as choosing the wrong detergent solution, insufficient heat, or not allowing enough time for the particular soil to be removed. If you suspect that your ultrasonic cleaner is not cavitating properly, there are two simple tests you can perform: the “glass slide” test and the “foil” test.

A:Rinsing is recommended to remove any chemical residue, which could be harmful to the part. Parts can be rinsed right in your ultrasonic cleaner, using a clean water bath, or in a separate tub containing tap, distilled or deionised water.

A: Heat usually enhances and speeds up the cleaning process, and most detergent solutions are designed to work best at an elevated temperature. The best way to find the optimum temperature, which will give you the fastest, cleanest and safest results, is to run tests. Usually, the best results are within the 50°C to 75°C range.

A: I would definitely recommend, especially the particular unit we have.

A: We did plan originally to get a washer disinfector, but we didn’t think it was worthwhile investment compared to the ultrasonic cleaner.

A:It really speeds up the decontamination process and our staff don’t have hand scrub equipment,.

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