Industrial multi stage tanks

Ultrasonic Cleaner for Engine, motor parts with Rinsing, Filter, Dryer

Our multi tank ultrasonic cleaning systems combined with the hot air dryer can be used as an effective part cleaning line by housing heated cleaning solution, cascading DI rinse water, and a final cascading DI rinse water with a final hot air dry step. The process would move from left to right: the parts would be cleaned, rinsed, rinsed and then dried.

The clean tank can be optionally equipped with pump filter systems which provide 5 micron filtration of the alkaline cleaning passivation solution. The common configuration shown is 3.5 gallon tanks, but any size tanks can be used in similar configuration use.

For applications requiring multiple ultrasonics frequencies (28 kHz, 40 kHz, 80 kHz, 120 kHz, etc), the floor standing ultrasonic console cabinets are fully customizable per customer requirements with multiple ultrasonic cleaner and ultrasonic rinse tanks.  Each tank is individually digital timer controlled with digital temperature controller for tank heats from 80F to 180+F.  The ultrasonic cleaning system is fully customizable to any configuration of tanks: wash, overflow rinse, passivation, acid etch, etc and layout.

Multi stage ultrasonic claner Specifications:

Removes brake dust, rust, grease and all dirt and gives surface without grease and fingerprint

Clean your clients' wheel easier and more efficently than ever before with this ultrasonic cleaning system! This technology can be adapted to clean other parts and accesories like engine parts,gearbox parts, etc. It saves you time and money! After the cleaning it's much easier to find any hidden damages on the surfaces!

Here is the work cycle :

•Ultrasonic cleaning in warm alkaline detergent

•Rinsing in cold running water

•Rinsing with ultrasonics in warm demineralized water

•Drying in warm pressure-ventilated air

Step 1: Cleaning:

The first stainless steel tank is used for ultrasonic cleaning, and includes the components required to remove contaminants from part surfaces.  For the best results and for most applications, we recommend our patented multiple frequency ultrasonic system.

A high-efficiency heater is used to heat the ultrasonic cleaning tank which features a digital temperature controller so that bath temperature is continuously displayed.

Particles and contaminants are automatically removed by means of AGSONIC's particulate filtration system – thus helping to increase the longevity of the cleaning agent. Filters are conveniently housed for easy removal and servicing.  Surface skimming options are also available to prevent re-deposition of contaminants back onto parts when removed from the tanks.

Finally, the ultrasonic cleaning cycle is switched off when complete by means of the digital ultrasonic timer which comes as a standard feature of both MTC-4 systems, or by the included optional Automation Systems.

Steps 2 and 3: Rinsing and/or rust prevention:

Most commonly, the second and third stainless steel tanks are used for primary and secondary submersion rinsing operations.

In this configuration, the system can provide zero-residue cleaning results when the second rinse tank is supplied with purified or deionized water. In rinse/rinse configurations, tanks are designed in Reverse Cascade Overflow Format which greatly reduces the consumption of water since both rinse tanks share the same water supply.

In clean/rinse/rust dip/dry systems the second tank can be manufactured for use as a dipping bath for immersing parts in rust preventative fluids to prevent corrosion of such parts.

Step 4: Drying:

The fourth tank features a partially-recirculating, high volume drying system. This includes a core electric heater and blower that direct hot air straight to the cleaned parts, thus maximizing drying speed. Parts are dried more by air volume than by excessive heat which means that operators can handle parts baskets soon after completion of the drying process, without the need for a lengthy cooling period. The system also includes a 4" gated exhaust to channel moist air out of the drying tank and a stainless steel cover to keep the drying environment contained. A specifically designed air duct system prevents liquids from entering into the system.